Rolls to sheets to finished packaging, yield by run, customer specs, and scheduling across converting lines.
Converters buy paper, board, and film by the roll and weight, run it through printing, laminating, die-cutting, and finishing, and sell finished packaging by the thousand to customers with exact specifications. Yield changes with every job, tooling and plates are customer-specific, and the schedule has to sequence jobs across lines to minimize changeovers. NetSuite, extended by Consule’s ProShop and FactorySync, tracks material in its real units, records yield per run, and schedules the lines.
Material in the units the plant uses. Rolls received by weight, converted to sheets and units by grade, with conversion tracked at every step.
Yield per run, costed. YieldCraft records make-ready, trim, and running waste per job, so the cost per thousand is the real one and the estimate can be checked against it.
Lines scheduled for changeovers. FactorySync sequences jobs across presses, laminators, and die-cutters with changeover time, and shows when a promised date is at risk.
Specs and tooling on the customer item. Artwork versions, dies, and plates held per item, applied to each job, and charged or amortized as agreed.
Estimates that learn. Quote assumptions compared to job actuals, so the next quote is built on what the last job cost.
Material, waste, and run time captured per job and rolled up to the customer item.
A schedule that groups compatible jobs and shows the cost of breaking the sequence.
Customer artwork, dies, and plates tied to the item, not to memory.
Estimate versus actual on every job feeds the next quote.
Built for run-based, yield-driven manufacturers
Consule’s ProShop and FactorySync are native NetSuite products for yield-driven production and line scheduling. If your rolls are tracked in one system, your jobs in another, and your yield in a spreadsheet, we will walk through one customer item and one job with you.
These are the pages packaging and paper converters usually read next.
Yes. Rolls are received by weight and length, converted to sheets or units by grade, and consumed by job, with conversion factors held on the item.
YieldCraft records make-ready, trim, and running waste per work order, so cost per thousand reflects the actual run and can be compared to the estimate.
With FactorySync, yes. Jobs are sequenced across presses, laminators, and die-cutters against capacity and changeover time.
Yes. Tooling is held against the customer item, tracked by location, and charged or amortized against jobs as agreed with the customer.
Consule delivers this as a NetSuite implementation, a NetSuite optimization of a system you already run, or an integration project, with ongoing support under the CARE program.
